In the 42 years since it was founded, the world in which Sonardyne finds itself now working has changed beyond all measure. When the company’s first products entered service in the North Sea in the early seventies, everything about the offshore industry was in its infancy; the technology, the techniques, the people and not least, the approach to safety and risk management. “In those days, the whole industry was learning something new every day; issues or problems were identified and resolved as they happened,” recounts John, himself a veteran of many years offshore. “From a HSE perspective, formal risk assessments were unheard of – you just got on with the task in hand, whilst the concept of Personal Protective Equipment (PPE) extended only as far as a hard hat and possibly an orange boiler suit. It was common to see guys walking around the back deck in casual footwear with no life jackets.”

Lesson learned

 The industry’s history books regrettably contain details of incidents that  have had a seismic impact upon the offshore community. This July saw  the 25th anniversary of the Piper Alpha disaster which claimed the lives  of 167 workers when it exploded on the UK continental shelf. 

“Piper Alpha taught the industry a lot – it became one of the earliest  catalysts for change, introducing the need for safety management,  training and regulation,” continues John. 

The Deepwater Horizon explosion in 2010 is another tragic entry  in the history books, the aftermath of which seems to have affected the  industry perhaps more than most. 

“Sonardyne has always placed a great deal of emphasis on safety,  but in these ‘post-Macondo’ years, the legislative, cultural and operating  environment in which we conduct our business has changed beyond  all recognition. As an organisation, we have responded by doing  everything in our control to further reduce risk, remove hazards, learn  from incidents and keep our people safe no matter whereabouts in the  world they are carrying out their work.”

offshore

Contractor verification

 “It’s a challenge, but it’s a challenge everyone in our organisation is  responding to,” adds Carl

 Part of this challenge includes conforming to the latest developments  in contractor verification and management systems. “Portals like  ISNetworld allow the oil majors and their contractors to examine the  competencies and HSE training history of each individual heading out  to work on one of their rigs, vessels or fields before they are accepted  on the job,” he explains.

Sonardyne has put a lot of resource into fulfilling contractor  requirements and making sure all the company’s offshore personnel  register the necessary qualifications and relevant skills. It has been hard  work but the organisation is already seeing the benefits. “Our engineers  now need to complete over 17 different modules and as a result, one  was recently able to join a rig and begin work straight away thanks to  his complete and concise HSE preparation before he travelled,” points  out Carl. “An engineer from another company who arrived at the same  time wasn’t so well prepared so he required additional training and full  time supervision by the rig’s operator.”

As part of the growing commitment to safety and contractor verification, this year saw Sonardyne introduce SOPs (Standard  Operating Procedures) for every action its field engineers may be  required to take. “We have always had SOPs, it’s just now they are  fully documented and available for review. There are no shortcuts, the  days of reading the manual on the plane and learning on the job are  long gone,” remarks John

Looking inwards

 Sonardyne isn’t only focusing on its external offshore business; the  company is radically changing internally as well. “Safety is at the  heart of all of our operations and we are committed to an incident-free  workplace, both on and offshore,” comments John. “We work with  some of the most forward thinking companies in the world, in some  of the most challenging environments it has to offer and we recognise  that our global workforce and the visitors we welcome everyday can  be affected by our day-to-day business operations.”

Sonardyne’s Safety Team invites employees from different  departments across its headquarters campus to volunteer their time  and expertise. “The team formalises and improves communication and  consultation with our people,” says Carl, who oversees the team.  “They play a vital role in our goal of implementing a Health & Safety  Management system in line with OHSAS 18001.” 

doors

The 15-strong team meet once a month to review working practices,  comment on upcoming policies, monitor progress and debate key  safety issues from each individual work area. The team addresses issues  ranging from safe access between the three Blackbushe buildings,  the provision of emergency defibrillators and the review of the PPE  requirements.“We also have similar employee safety teams established  in each of our regional offices to ensure we are consistent throughout  the company.” 

Training employees to identify and manage risk is another of  Sonardyne’s priorities. “We regularly run externally accredited safety  courses tailored to each employee’s role. For example, all of our Directors,  Managers and Team Leaders undertake internationally recognised IOSH  (Institution of Occupational Safety and Health) courses. It may sound overcautious  but through educating our employees about even the smallest  of risks, it will help towards achieving an incident-free workplace.” 

“Regular reporting of accident statistics allows the Board to closely  monitor the success of the measures we’re putting into place,” explains  John. “We monitor our Lost Time Accident (LTA) rate, Recordable  Incident Rate (RIR), the number of accidents per 100 employees, near  misses and the Reporting of Injuries, Disease and Dangerous Occurrences  Regulations (RIDDOR). We’re seeing a year-on-year improvement in all  areas as we head towards our stringent target of OHSAS 18001. Safe  and reliable operations are the number one priority at Sonardyne today.  Our corporate standards will be higher than the legal requirements for  some of our regions, but that’s the approach we want to take.”

 

“In some cases, our corporate standards will be higher than the legal requirements for some of the regions we operate in, but that’s the approach we want to take.”